Twin Track System


Functionality

The movement needs in the industry oh Spanish ham, sausages or others require strong rails that can hold more than 1000 kg per lineal meter, even up to 4000 kg per lineal meter. To meet these needs, Mecanova offers a stainless twin track system built in lattice structure. Mecanova proposes several models to adapt the different loads:

 

  • Mini
     
     Up to 900 kg per lineal meter of load capacity
    Middle
     
     up to 1500 kg per lineal meter of load capacity
    Mega
     
     up to 4000 kg per lineal meter of load capacity

 

The Latttice Inox Twin Track System includes different elements in its composition:

Four tubes joined with hangers every 600 mm

 

Designed for easy handling of heavy and loaded trolleys. It is compatible with automatic raks movement systemvia celosia curva

Switchs with an exclusive Mecanova system whereby the central star is the one that moves avoiding loss of contact with the wheels of the trolleys with the raceway, allowing easy movement of large loads.

via celosia cambio

advantages of the equipment

  • 1. Experience of more than 20 years with this type of rail
  • 2. We have all the elements and accessories needed for any installation
  • 3. This rail can be lowered from the main structure or from the slab using loops, which offers greater hygiene.

Technical features

  • Track made entirely of stainless steel
  • Track profile formed by a lattice made of AISI - 304 stainless steel tube
  • Support of the lattice track by means of stripping rods, both forged and structural, depending on the installation
  • Track design compatible with Mecanova equipment
  • Acid pickled finish welded joints

Inox Twin Track System
Boton Descarga


Support Structure in Galvanized Steel
Boton Descarga


Other products

Inox twin track system 
 
Trolleys and hooks 
 
Aluminium twin track system 
Via inox 3  
Via aluminio
Boton READ MORE Boton READ MORE Boton READ MORE

 


FunctionalitySilleta inox transparente

The humid and especially corrosive enviroments in certain meat industries, as well as the need to keep the facilitie free from any kind of oxidation make it necessary to install a stainless twin track system with hangers.

This rail, besides of the own advantages offered by a twin track system, provides lifespan to the structure, a high load capacity, and an unbeatable appearance.

Due to the above features, besides of being installed in a slaughterhouse, cattle cutting room, it is especially indicated in the salting and post-salting area of hams, sausage dryers, line with racks in sausage ovens, among others.


 equipment Advantages

  • 1. More than 35 years of experienceCAMBIO 3D INOX transparente
  • 2. High load resistence
  • 3. Structure design for long life 

 Technical Features

  • - Airway made entirely of stainless steel
  • - Perfil de rodadura formado por tubo 50x40x2 o con 60x40x3 con soporte cada 600 mm
  • - Support by load-bearing structures by means of sags from the main structure or concrete slab
  • - Design compatible with Mecanova equipment
  • - Load capacity up to 1000 kg m/l

Inox Twin Track System
Boton Descarga


Support Structure in Galvanized Steel
Boton Descarga


Other products

Aluminium twin track system 
 
Trolleys and hooks 
 
Lattice inox twin track system
Via inox 3  
Via Celosia
Boton LeerMasMayusjpg Boton LeerMasMayusjpg Boton LeerMasMayusjpg

 

 

functionality

The twin track system is the most modern rail system for meat transporting. This type of rail is held by a support called saddle or track hanger, thorugh which trolleys circulate. From those trolleys, the racks with meat pieces or carcasses are hanged by hooks. 

The load capacity, depending on the type of rails, can be up to 2,500 kg per linear meter, and there are multiple solutions for all types of needs and budgets.

 

what do we offer?

Mecanova manufactures three models of double rail attending to the needs of its production line

Silletas Aluminio 2 

Aluminium twin track system

Botonn ReadMore

   
Via inox 3 

inox twin track system

Botonn ReadMore

   
Via Celosia 

Lattice inox twin track system

Botonn ReadMore

 


Other Products

Tubular track 
 
flat track
 
Truck boxes 
Vía tubular via pletina portada Carrileria camion
Boton LeerMasMayusjpg Boton LeerMasMayusjpg Boton LeerMasMayusjpg

Functionality

The aluminium twin track system is the most modern, economical, safe and clean rail model on the market. The different elements of this structure make it a leading model and up to scratch, meeting the expectations and needs of the producer.

It is composed by several elements such as the track made of extruded aluminium, hangers or switches of two and three directions.

Mecanova's aluminium profile has a design that provides it with a high loading capacity, a long service life and a easy screw to the hanger. The gravity cast aluminium hangers are highly resistant with a tensile breaking load of 2,240 kg.Barra aluminio

 

The hanger's desing makes it possible to easily screw the profile to the hanger, and the hanger to the structure. The design is indicated for the take down from a portable structure IPE or IPM (Double T) galvanized in heat. It can also be taken down from an unseen structure above the panel by stainless steel off-hooks. Mecanova places the hangers every 600 mm, although this separation can be adapted to different requirements.Silletas transparente

 

A twin track system switch can be in two or three directions. These usually have built-in drills for the placement of manual needles.

Mecanova can also offer detours with pneumatic needles.

Desvio transparente

 


equipment Advantages

  • 1. The highest quality in the market
  • 2. A long experience, translated in a quick execution
  • 3. Structure calculation and design included

Technical features

  • - Airway profile made of 6063 alloy extruded aluminum
  • - Moment of inertia of the double rail track equal to 46.44 cm4
  • - Track section designed to allow transport trolleys to roll on it and at the same time facilitate the assembly of the elements necessary to hold it
  • - Supporting the track of the support structure beam by  a hanger
  • - Joining elements of the hangers to the support beam made of AISI - 304 stainless steel
  • - AISI - 304 stainless steel hardware
Detalle cargas birrai 2

LEGAL REQUIREMENTS

  • - Screws according to DIN standards
  • - Dimensional tolerances of the track profile according to the UNE 30.066.89 / ISO 6362-4 standard
  • - T-5 tempering treatment of the track profile according to the UNE-EN-755-2: 1998 standard
  • - Hangers alloy according to UNE 38252 1st revision

 

 

Detalle cargas birrail


 


ALUMINIUM TRACK SYSTEM
Boton Descarga


Support Structure in Galvanized Steel
Boton Descarga

 


Other products

inox Twin track system 
 
Trolleys and hooks
 
Lattice inox Twin Track System 
Via Inox Portada  
Via Celosia
Boton LeerMasMayusjpg Boton LeerMasMayusjpg Boton LeerMasMayusjpg

Carrileria Birrail

Description

•  Airway completely made of stainless steel.
•  profile path formed by a lattice made of stainless tube, allowing the use of this type of track for loads up to 1750 Kg.
•  Support of the lattice pathway by both lift rods forged or structure, depending on the installation, with a separation distance of 1600 mm.
•  Design compatible equipment via Mecanova.
•  Compatible with automatic movement of racks in the facility such as the "tractorinos" Via.
•  Welded finish by acid pickling.
•  Elimination of maintenance structure.
•  High resistance to corrosion.INOX TWIN RAILS

 

via-recta-inoxvia-celosia-inox

CURVE 90º VÍA LATTICE STEEL

Description

Curve 90º track brand stainless steel lattice Mecanova with load capacity of 1200kg sags supported by stainless steel.

curva-90-inoxcurva90-via-inox

MANUAL CHANGE ROUTE 2 STAINLESS ADDRESSES

Description

  • Change completely made of stainless steel.
    • Allows branch line air network in two perpendicular directions, right or left, using a wedge-shaped piece.
    • Drive by manual needle shooter.

cambio-manual-2direccionescambio-2direcciones-inox

TIRE CHANGE 3 ADDRESS RAILSTAINLESS

Description:

• Change completely made of stainless steel.
• Allows branch line air network in three perpendicular directions, regardless of the direction from which the change is between using a wedge-shaped piece.
• Operation by pneumatic cylinder.

cambio-3direcciones-inoxcambio-3direcciones

 

TWIN RAIL STAINLESS

Descripción:

Carrilería patentada por Mecanova concebida para instalaciones industriales de altísimos rendimientos posee las principales Ventajas:

  • Facilita la movilidad del producto por los operarios.
  • No tiene riesgo de caida ni de accidentes laborales.
  • Mayor duración.
  • No requiere mantenimiento.
  • No requiere estructura de acompañamiento.

Datos técnicos:

  • Vía aérea fabricada totalmente en acero inoxidable.
  • Perfil de rodadura formado por tubo en acero inoxidable AISI-304.
  • Sustentación de la vía mediante descuelgues de forjado a hormigón con una distancia de separación en función de la carga.
  • Diseño de vía compatible con equipamiento Mecanova.
  • Vía compatible con sistemas automáticos de movimiento.
  • Uniones soldadas.
  • Acabados disponibles granalla o electro pulido.
  • Descuelgue de forjado de hormigón a vía mediante varilla roscada inoxidable calidad A-2.

Elementos:

  • CURVA 90º VIA BIRRAIL INOXIDABLE CON SILLETAS
  • CAMBIO 2 DIRECCIONES VIA BIRRAIL INOXIDABLE CON SILLETAS
  • CAMBIO 3 DIRECCIONES VIA BIRRAIL INOXIDABLE CON SILLETAS

 

Description:camara-frigorífica-inoxidable

Twin rail Mecanova patented industrial facilities designed for high yields has major advantages: • It facilitates the mobility of the product by the operators. • No risk of falling or accidents. • Longer. • No maintenance required. • Does not require accompanying structure.

Technical data: vía-birrail-mataderos

via-double girder-slaughterhouses • Airway completely made of stainless steel. • tread profile formed of stainless steel tube AISI-304. • Support of the pathway by wrought sags to concrete with a separation distance depending on the load. • Design compatible equipment via Mecanova. • Compatible with automatic movement Via. • Welded joints. • Available finishes shot or electro polishing. • Lift forging concrete way by threaded rod stainless quality A-2.

Elements:

• 90 CURVE VIA STAINLESS double rail Saddles via-birrail-inox-camaras

• Change 2 double rail ADDRESSES VIA STAINLESS Saddles

• SHIFT 3 double rail ADDRESSES VIA STAINLESS Saddles

 

TWIN RAIL ALUMINIUM

Description

Profile airway consists of extruded aluminum. Road section designed to allow rolling of the transport carriages on it and at the same time facilitate the assembly of the elements necessary for securing the same.

Datos Técnicos

  • Momento de inercia de la vía birrail igual a 46,44 cm4.
  • Elementos de unión de las silletas a la viga de manutención fabricados en acero inoxidable AISI-304.
  • Tortillería en acero inoxidable inox AISI-304.
  • Sujeción de la vía a viga de estructura de manutención mediante silleta de fundición de aluminio, cuya resistencia a rotura obtenida mediante ensayo mecánico tiene un valor mínimo de 2.240 Kg.
  • Tornillería según normas DIN.
  • Tolerancias dimensionales perfil de la vía según norma UNE 30.0.
  • Tratamiento de temple T-5 del perfil de la vía según norma UNE-EN-755-2:1998.
  • Aleación de las silletas según UNE 38252 1ª revisión.

Technical data:camara-frigorifica-birrail


• Moment of inertia of the double rail track equal to 46.44 cm4.
• Fasteners of silletas to support beam made of stainless steel AISI-304.
• Tortillería stainless steel AISI-304.
• Holding the beam via a support structure with cast aluminum saddle, whose resistance to fracture obtained by mechanical testing has a minimum value of 2,240 Kg.
• Screws according to DIN.
• Dimensional tolerances road alignment according to UNE 30.0.
• Treatment of T-5 temper road alignment according to UNE-EN-755-2: 1998.
• Alloy saddles 1st 38252 UNE review.

Elements:

Curve 90º twin rail aluminium             Change 2 directions                Change 3 directions

curva-via-birrail cambio- 2 direcciones-via birrail cambio- 3 direcciones-via birrail

 

TUBULAR RAIL

Descripción

Tubular RAIL: A lane Mecanova low cost and has all the necessary elements.

Technical features:

camara-frigorifica-via-tubular
• Profile airway formed steel tube S-275-JR galvanized finish.
• The pipe diameter of 60.3 mm is used. ( 2" )
• Moments of inertia of the track equal to 33,5 cm4-
• Section of the road designed to allow rolling carts transport on it.
• Holding the beam via a support structure can be performed either by silleta steel profiles S-275-JR UPN- 60x30.
• Fasteners of silletas to support beam made of steel S-275-JR galvanized.
• galvanized screws.
• Guide polyethylene sliding cars.
• Cota rolling: 3800 mm.

 

 

 

 

 

Legal requirements:carril-tubular


• Screws according to DIN.
• Steel tubes via structural round tube DIN 59410 MSR Mannesmann.
• Alloy saddles 1st 38252 UNE review.

Elements:

Straight track                                               Curved sections

via-rectatramos-curva

Manual changes or manual                                      Changes right tires or tires 90
and Left 45 °

cambios-manualescambio-manual90

TUBULAR RAIL TEFLÓN

Traditional tubular way you incorporated a friction surface friction polyamide to facilitate and improve the hygienic conditions of the road. It is suitable for installations where its use hook European type

TWIN RAIL FOR TRUCK

Description

Tubular double rail or air.

Rail patented Mecanova designed for truck boxes has major advantages:

• It facilitates the mobility of the product by the operators.

• No risk of falling or accidents.

• Longer.

• No maintenance required.

• Does not require accompanying structure.

carrileria-camion   carrileria-camion